JFP PP-Stacker

The PP-Stacker Platform is designed for accurate Pick and Place of delicate devices, perfect tool for handling Laser Bars.

The PP-Stacker Platform is designed for accurate Pick and Place of delicate devices.

perfect tool for handling Laser Bars.

  • Automated stacking and Unstacking of laser diode bars.

  • Specific Laser Bars ejector kit is used to pick the Bars directly from blue tape, gelpack or customized tray and places them into the stacking fixture.

  • Creation of your sequences for bar and up to 2 spacers (Dummies).

  • Vision magnification is continuously adjustable for all laser bars sizes.

  • It is equipped with a vertical vision system, enabling fast and convenient calibration.

  • The PP-Stacker adopts a robust and reliable mechanical design, featuring high flexibility.

  • The processing efficiency of dry cycling (single laser strip + single spacer) can reach 600 units per hour.

  • The operation interface is simple and easy to use, allowing users to get started without extensive training.

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Technical Specification

Configuration

Manual Ejection System for Blue-Film Laser Strips

Manual Holder for Spacer Waffle Boxes / Gel Boxes (for Test Strips)

Automatic XYθ-Axis Ejection System with Heated Grid Chuck, Suitable for Blue-Film Laser Strips and 4-Inch Waffle Boxes

Automatic YXθ-Axis Worktable for 4-Inch × 4-Inch / 7-Inch × 7-Inch Gel Boxes and 185mm Wafer Rings

Automatic Station for Dual-Type Spacers (Test Strips)

Customized Workstation

 

LASER-BAR

Bar length size up to 18 mm, larger on request

Minimum Cavity size 150µm

Minimum thickness 80µm

Wafer , WafflePack, GelPack 2’ or 4’’

Customized tray

 

VISION-ALIGNMENT SYSTEM

Monitor, 29"

Field of view : larger on request
  • Zoom, FOV : up to 20 mm.

    Vertical vision of Bars and Stack package

    3 UHD (5 Mpx) Color Vertical cameras

    Adjustable digital video Box per camera

    LED lightings adjustable

 

STACKER/UNSTACKER FIXTURE

Automatic STACK feeders: for Bars and/or Spacers

Stack Height up to 20mm

Stack, XY base set-up by micrometer

Customized or JFP bar fixture holder

 

FEATURES/PARAMETERS

Very Low Picking Force : <5 g

Stack Data logging and Detection failure

Production 5s/bar

Power : 100 / 230VAC 1kwatt

Dry air 5 bar ,Vacuum : 90%

Dimensions with frame : 900*830*1750mm

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STACKER SEQUENCES OUTPUT

  • Sorting from wafer stage 1 to stage#3

  • From Wafer stage #1 to Stacker stage#2

  • From Stage #3 to Stacker stage #2

  • Combination of Pick from Wafer to Stacker and pick from Spacer stage #3 to Stacker

  • Create multiple combinations for Stack Sequences

  • Stack combination is recorded

 

UNSTACKER SEQUENCES

  • Pick from Stacker fixture and place to stage #1

  • Pick from Stacker fixture and place to stage #1

  • Pick from Stacker fixture and place to stage #1 and pick from Stacker and place to stage #2

  • Unstack upon logged data

  • Combination related to previously logged data

Automatic Stacking Fixture

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Micrometer Table XY

A micron-level XY worktable is a high-precision linear motion platform, mainly used to achieve micron-level (1μm = 0.001mm) displacement control in the X-axis and Y-axis directions.

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Laser Strip Storage Bin

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2018 PP-Stacker

Manual Ejection System and 2 Stacker Fixtures

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2018 PP ONE-Stacker

2 Sets of Automatic Ejection Systems

 

Software

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Direct Top View (3 cameras)

  • No offset Camera-tool

  • Fast calibration

  • Accurate and easy tracking

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CONTINUOUSLY ADJUSTABLE MAGNIFICATION

 

  • Digital Zoom X11

  • 3 PIP (Hi mag) for lotal alignment

BAR OF 20x 0,6 MM

  • PIP1 shows lower left corner zoomed windows

  • PIP2 shows lower right corner zoomed windows

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